The outside does actually matter

Sometimes, quality and uniformity are everything − especially when it comes to packaging. BillerudKorsnäs helped a global apparel company, with production in China and sales all over the world, to achieve substantial cost savings with an optimised transport packaging system. The boxes were made lighter and stronger, resulting in less waste throughout the supply chain and significant operational savings. BillerudKorsnäs were there all the way – from idea to implementation.

Contact

Substantial savings through packaging performance

Are your transport and product packaging solutions working together to be as efficient as possible? Our solutions are customized for your unique packaging supply chain and are designed to lower your total cost, reduce packaging damage during transport and create the impact your brand requires. The use of world-leading corrugated materials ensures you get strong and attractive transport and retail packaging.

Challenge

The apparel company, with most of its production in Asia, contracted more than 400 different OEMs in China to manufacture and pack its products. The company spent a lot of time and resources on coordinating the OEMs and making sure that the right packaging reached the right OEM at the right time. The quality of the packaging also varied a great deal and was often poor. The automatic handling systems in their distribution centres suffered from low productivity due to a high amount of broken boxes and a variety of sizes and designs, which required costly manual handling.

Solution

BillerudKorsnäs’ technical team developed a completely new packaging portfolio in high-quality material with a uniform design that facilitates opening of the boxes at the distribution centres. BillerudKorsnäs was contracted to manage the entire logistics chain, from receiving the OEM orders to delivery of the new packaging. We became the brand owner’s single point of contact with the OEM suppliers to initiate the new packaging system and coordinate supply. We also trained the personnel at the OEM factories to ensure successful implementation.

Result

No claims due to poor packaging have yet been reported at the importing location. 10 million boxes annually have been included in the new system and distributed from China, and today BillerudKorsnäs handles over 1,000 orders per week. The customer has achieved substantial operational savings: 15% cost reduction from packaging as well as indirect savings through increased efficiency at its distribution centres. The automatic handling now functions according to plan, with improved productivity. We maintain quality by ensuring that packaging specifications are maintained at every delivery, which is now on time and the logistics puzzle is solved.

Highlights

  • 15% savings in total packaging costs
  • New packaging design with improved functionality
  • One point of contact for successful implementation
  • Increased efficiency at the distribution centres

See also

The perfect match for a demanding supply chain

To achieve cost savings, you must look at the whole picture. This is what we do at BillerudKorsnäs. We helped a global apparel brand owner to cut...

Prime performance inside and out

Steeped in Swedish engineering, Primus has been globally recognized for pioneering outdoor cooking since 1892. In their work on a total...

Experience the joy of improvement

BillerudKorsnäs helped a global footwear producer to substantially reduce its transport costs by redesigning their complete packaging portfolio...